This service is set up for motorcycle with a healthy engine. Our stage 2, restoration bypass the gearbox rebuilding. This is a perfect restoration for motorcycles with a good engine and bad exterior. We will inspect your core for safety before tear it down. Should we find anything unsafe we will contact you right away. Safety to the future rider is our number one priority. To the best practice and interest, we suggest a complete none rotten core from customers.
DISASSEMBLE
Our crew will disassemble frame, fenders, horn, engine, wheels, rear and front shocks, speedometer and tachometer, headlight, taillight, turn signals, etc.
SANDBLASTING
We Sandblast the frame, swingarm, exhaust, toolbox, skid plate, footrest, kickstand, seat pan, foot brake, meter bracket, crown handle, under bracket, gas tank, oil tank, headlight bucket, (2) ears, chain guard, front fender, rear fender, bar tension, air box. Primer and sand are toolbox, skid plate, footrest, kickstand, toolbox, seat pan, foot brake, meter bracket, crown handle, under bracket, gas tank oil tank, headlight bucket, (2) ears, chain guard, front fender, rear fender, bar tension, and airbox. Powder coated with gloss black the frame and swing arm
POWDER COATING
Powder coated with high gloss black will be the frame and swing arm. Painted with
Yamaha black are tool box, skid plate, footrest, kick stand, toolbox, seat pan,
foot brake, meter bracket, crown handle, under bracket, bar tension, air box
PAINTING
We use ppg to paint the tool box, skid plate, footrest, kick stand, toolbox, seat pan, foot brake, meter bracket, crown handle, under bracket, bar tension, air box.
We always apply three clear coat for longer protection are tool box, skid plate, footrest, kick stand, toolbox, seat pan, foot brake, meter bracket, crown handle, under bracket, gas tank oil tank, headlight bucket, (2) ears, chain guard, front fender, rear fender, bar tension, air box. Get polished, fuel tank, oil tank, head light, ears, both fenders and chain guard
New original( optional )paint are the fuel tank, headlight shell, oil tank, and fork ears. Front fender, rear fender and chain guard were painted shade of gray
POLISHING
Both engine covers, including sprocket cover, front and rear wheel hubs,
two- plates, two-lower front forks, forks top bolts, light switch, two lever
holders and two levers.
SHINNY ZINC PLATING AND REPAIR
Shiny zinc plate all nuts and bolts, spokes and other accessories.
We zinc plated the hardware for good look and for rust prevention, reshaped nuts
and bolts that are neglected.
-Chain link zicn plated with dark color
CHROME
Re-chrome if necessary speedometer/ tachometer housing, kick start, shift lever, handle bar, both rear shock springs, ignition key housing, front fender bracket, both wheels etc.
VAPOR BLASTING
We use the latest technology in the market today to clean both
engine cases, cylinder head, cylinder itself, petcock, carburetor, all
wheel hubs and plate, anything aluminum on the bike will be vapor
blast for ultimate cleaning. Every parts that are non electrical will be
cleaned with vapor blasting.
ENGINE
By pass opening the gear box. Rebuilt top end, bored cylinder to 3rd oversize ( optional ), new original 3rd o/s keystone piston ( optional ) and piston rings. Re-shape exterior cylinder and painted with high heat gloss with gasoline resistant ( nos looks ). All gaskets and engine seals are
REFURBISHED AND REBUILT
Complete re-build front shocks, shocks are, inspect rear shocks damper
and leaks. All electrical will be inspected, clean flywheel,magneto.
Refurbished all electrical wires, refurbished tachometer, speedometer and
horn etc. clean all electrical switches and re-set speedometer to o at
customer request miles. New ignition point. Note: Zinc plated both inner
spring coil on the front fork shock
ELECTRICAL
All electrical wires will be tested within specs., any deterioration, neglected wires and switches will be replaced.
NEW PARTS
New high quality and nos parts on the bike are Seat dampers, Petcock gasket, Speedometer/tach damper, Fuel tank cap, Seat foam, Seat cover, Cables, Oil tank decal, Head lamp, Grips, Grommets and Black grommets, 2- fuel tank emblem, clutch gasket, Kick start rubber, Shift rubber, Foot pegs rubber, Speedometer reset knob, Ignition point, NOS head light ring, Keystone 3rd oversize piston rings, Keystone 3rd oversize piston, 2 front shocks dust cover, seals, Head gasket, Cylinder gasket, Engine seals, clips bearings, Camshaft bearing and seals
PERFORMANCE
Cleaned the carburetor, setup the correct gas level. Setup the correct timing on the cylinder head. New point with the correct gap.c
Stage two restoration. Sandblast the frame, swing arm, exhaust, tool box, skid plate, foot rest, kick stand, seat pan, foot brake, meter bracket, crown handle, under bracket, gas tank, oil tank, headlight bucket, (2) ears, chain guard, front fender, rear fender, bar tension, air box. Primer and sanded are tool box, skid plate, footrest, kick stand, toolbox, seat pan, foot brake, meter bracket, crown handle, under bracket, gas tank oil tank, headlight bucket, (2) ears, chain guard, front fender, rear fender, bar tension and air box. Powder coated with gloss black the frame and swing arm. Painted with Yamaha black are tool box, skid plate, footrest, kick stand, toolbox, seat pan, foot brake, meter bracket, crown handle, under bracket, bar tension, air box. New original candy yellow paint are the fuel tank, headlight shell, oil tank, and fork ears. Front fender, rear fender and chain guard were painted shade of gray. Applied three clear coat for longer protection are tool box, skid plate, footrest, kick stand, toolbox, seat pan, foot brake, meter bracket, crown handle, under bracket, gas tank oil tank, headlight bucket, (2) ears, chain guard, front fender, rear fender, bar tension, air box. Paint polish fuel tank, oil tank, head light, ears, both fenders and chain guard. As we stated on the restoration setup.
We use the latest technology in the market today to cleaned exterior gear box and cylinder head, detail cylinder to nos, cylinder itself, petcock and carburetor. Complete top end re-building, bored cylinder if it’s not on the model specs, new original piston and piston rings. Re-shape exterior cylinder and painted with high heat gloss with gasoline resistant ( nos looks ). (by pass transmission rebuilding) All gaskets and engine seals are new. Polished wheel hubs and levers and lever holders.
Shiny cad zinc plated all nuts and bolts, spokes and other accessories for good looks and rust prevention, reshaped nuts and bolts that are neglected. New nos chain link, complete re-build front shocks and rear shocks. All electrical will be inspected and cleaned flywheel and magneto. Refurbished electrical wires. cleaned all electrical switches. New ignition point.
New high quality and nos parts on the bike are Seat dampers, Fuel tank cap, Seat foam, Seat cover, Cables, Oil tank decal or emblem, Grommets and Black grommets, clutch gasket, Kick start rubber, Shift rubber, Foot pegs rubber, Ignition point, Keystone piston rings, Keystone (optional piston size), 2 front shocks dust cover, seals, Head gasket, Cylinder gasket, Engine seals, clips bearings, Camshaft bearing and seals.
Rebuilt and cleaned carburetor, install new air filter and spark plug. Inspect clutch to ensure all gears shift normal, check oil injector pump. Re-built horn and front shocks. Timing is setup correctly. If you are a fan and enthusiast looking for beauty and performance this bike is for you.